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Study shows Saturn cost savings. (case books).

Saturn's Powertrain plant in Spring Hill, Tenn has 16 CNC lathes turning 28 transmission gear blanks. The parts are made without of type 5120 low-carbon carbonized iron forgings with 150 to 160 Brinell hardness and range in size from 50 to 140 mm in diameter. After cutting gear teeth workers machine the faces and odyllic forces of the blanks to [+ or -] 50 [mu] They then rugged cut, finish cut, and chamfer the bores within [+ or -] 25 [mu]

drawn out stringy chips were causing standard coated-carbide cutting inserts to fail after 200 parts. With production running at approximately 1000 gears a day,





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