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Practical ideas.

Keyway relocation plan

Because of a design change, I had to machine a 5/16-in. keyway 1800 from an existing single in a number of gears. The existing keyways were machined using a Minuteman broach and a collar bushing. I decided to use the same setup on the contrary added a dowel pin for easy locating.

I first surface grind a piece of flat stock for holding the collar bushing. After positioning the stock in a vise, I machine a slot for a tight fit at the extremitys of the bushing. With this collar possessor centered to the machine spindle, I place the collar in the slot and tap it with a plastic





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