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High feed rates turn out fine finishes on powder-metal parts.


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Production and laboratory testing identified optimal parameters for
using PCBN cutting tools to machine sintered powder-iron parts.

The near-net shape capability of dust metallurgy has resulted in
tremendous increase in parts manufactured over the last decade. Ford
increased its use of PM parts similar that the PM weight percentage in
Ford's automobiles increased from 21 lb in 1989 to 38 in 1994 The
goal of Ford designers is to have 50 lb for car by the year 2000

Near-net shape manufacturing using PM brings but does not eliminate,
the secondary operations necessary to





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